Mechanical Integrity and Predictive Maintenance Manager

Job Description:

Job Description
Position SummaryThe Mechanical Integrity & Predictive Maintenance Manager is responsible for developing, implementing, and sustaining a comprehensive mechanical integrity (MI) and predictive maintenance (PdM) program to ensure safe, reliable, and compliant operation of all fixed and rotating assets within the manufacturing facility. This role provides technical leadership, drives proactive maintenance strategies, and ensures adherence to regulatory and industry standards such as OSHA PSM, API, ASME, and corporate reliability requirements.Key Responsibilities

Mechanical Integrity Program Leadership

Lead the development, execution, and continuous improvement of the site’s Mechanical Integrity program in alignment with OSHA PSM requirements and industry best practices.
Ensure all pressure vessels, piping systems, relief devices, tanks, and other critical equipment are inspected, tested, and maintained according to applicable codes (API 510, 570, 653, etc.).
Maintain accurate MI documentation, inspection records, and audit-ready compliance systems.
Coordinate internal and external audits, respond to findings, and drive corrective actions.

Predictive & Preventive Maintenance Strategy

Oversee the site’s predictive maintenance technologies, including vibration analysis, thermography, oil analysis, ultrasonic testing, and motor circuit evaluation.
Develop data-driven maintenance strategies that reduce unplanned downtime and extend asset life.
Integrate PdM findings into the CMMS and ensure timely follow-up on identified issues.
Partner with operations and maintenance teams to optimize preventive maintenance intervals and task quality.

Reliability Engineering & Asset Health

Lead root cause analysis (RCA) for significant equipment failures and ensure implementation of sustainable corrective actions.
Champion reliability-centered maintenance (RCM) methodologies to improve asset performance.
Monitor key performance indicators (KPIs) such as MTBF, MTTR, PM/PdM compliance, and equipment health metrics.

Cross-Functional Collaboration

Work closely with Operations, Maintenance, Engineering, and EHS to align priorities and ensure safe, reliable production.
Provide technical guidance to maintenance planners, technicians, and inspectors.
Support capital projects by reviewing equipment specifications, inspection plans, and reliability considerations.

Leadership & Team Development

Manage and develop a team of inspectors, PdM specialists, and reliability technicians.
Build technical capability through training, coaching, and certification programs.
Foster a culture of proactive maintenance, continuous improvement, and regulatory compliance.

Job Requirements:

Required Education, Experience, & Skills

Required

Proactive, detail-oriented, collaborative, data-driven, and safety-focused.
Bachelor’s degree in Mechanical Engineering, Reliability Engineering, or related field (or equivalent experience).
7+ years of experience in maintenance, reliability, or mechanical integrity roles within the chemical, petrochemical, or refining industries.
Strong working knowledge of OSHA PSM, API/ASME standards and codes, and MI regulatory requirements.
Demonstrated experience with predictive maintenance technologies and reliability tools (RCA, RCM, FMEA).
Proficiency with CMMS systems and asset management software.

Preferred Education, Experience, & Skills

Preferred

Extensive Experience as a subject matter expert (SME) for rotating and fixed equipment
API 510,570,653 Certifications
Vibration Analyst Certification
Master’s degree in engineering or business disciplines

Pay Information
Full-Time Salary Range: $120874 - $205486

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.

Job Ident #: 123224BR

Company Details

BAE Systems

1601 Research Blvd
Rockville, Maryland 20850 USA
www.baesystems.jobs

BAE Systems is a premier global defense and security company with approximately 100,000 employees delivering a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions...

Benefits:
Competitive

Supported Manufacturers:
Various

Supported Models:

(Job and company information not to be copied, shared, scraped, or otherwise disseminated/distributed without explicit consent of JSfirm, LLC)

Job Info

Location

Radford, Virginia, United States

Type

Permanent

Company Details

BAE Systems

1601 Research Blvd
Rockville, Maryland 20850 USA
www.baesystems.jobs